In a single leap from tabletop to the microscale, engineers at Stanford University have produced the world’s first practical titanium-sapphire laser on a chip.

Researchers have developed a chip-scale Titanium-sapphire laser that is significantly smaller and less expensive than traditional models, making it accessible for broader applications in quantum optics, neuroscience, and other fields. This new technology is expected to enable labs to have hundreds of these powerful lasers on a single chip, fueled by a simple green laser pointer.

As lasers go, those made of Titanium-sapphire (Ti:sapphire) are considered to have “unmatched” performance. They are indispensable in many fields, including cutting-edge quantum optics, spectroscopy, and neuroscience. But that performance comes at a steep price. Ti:sapphire lasers are big, on the order of cubic feet in volume. They are expensive, costing hundreds of thousands of dollars each. And they require other high-powered lasers, themselves costing $30,000 each, to supply them with enough energy to function.

Breakthrough in Laser Technology

As a result, Ti:sapphire lasers have never achieved the broad, real-world adoption they deserve – until now. In a dramatic leap forward in scale, efficiency, and cost, researchers at Stanford University have built a Ti:sapphire laser on a chip. The prototype is four orders of magnitude smaller (10,000x) and three orders less expensive (1,000x) than any Ti:sapphire laser ever produced.

Revolutionary Miniaturization and Cost Reduction

“This is a complete departure from the old model,” said Jelena Vučković, the Jensen Huang Professor in Global Leadership, a professor of electrical engineering, and senior author of the paper introducing the chip-scale Ti:sapphire laser published in the journal Nature. “Instead of one large and expensive laser, any lab might soon have hundreds of these valuable lasers on a single chip. And you can fuel it all with a green laser pointer.”

“When you leap from tabletop size and make something producible on a chip at such a low cost, it puts these powerful lasers in reach for a lot of different important applications,” said Joshua Yang, a doctoral candidate in Vučković’s lab and co-first author of the study along with Vučković’s Nanoscale and Quantum Photonics Lab colleagues, research engineer Kasper Van Gasse and postdoctoral scholar Daniil M. Lukin.

Technical Advantages and Mass Production Potential

In technical terms, Ti:sapphire lasers are so valuable because they have the largest “gain bandwidth” of any laser crystal, explained Yang. In simple terms, gain bandwidth translates to the broader range of colors the laser can produce compared to other lasers. It’s also ultrafast, Yang said. Pulses of light issue forth every quadrillionth of a second.

But Ti:sapphire lasers are also hard to come by. Even Vučković’s lab, which does cutting-edge quantum optics experiments, only has a few of these prized lasers to share. The new Ti:sapphire laser fits on a chip that is measured in square millimeters. If the researchers can mass-produce them on wafers, potentially thousands, perhaps tens-of-thousands of Ti:sapphire lasers could be squeezed on a disc that fits in the palm of a human hand.

“A chip is light. It is portable. It is inexpensive and it is efficient. There are no moving parts. And it can be mass-produced,” Yang said. “What’s not to like? This democratizes Ti:sapphire lasers.”

Innovations in Manufacturing

To fashion the new laser, the researchers began with a bulk layer of Titanium-sapphire on a platform of silicon dioxide (SiO₂), all riding atop true sapphire crystal. They then grind, etch, and polish the Ti:sapphire to an extremely thin layer, just a few hundred nanometers thick. Into that thin layer, they then pattern a swirling vortex of tiny ridges. These ridges are like fiber-optic cables, guiding the light around and around, building in intensity. In fact, the pattern is known as a waveguide.

“Mathematically speaking, intensity is power divided by area. So, if you maintain the same power as the large-scale laser, but reduce the area in which it is concentrated, the intensity goes through the roof,” Yang says. “The small scale of our laser actually helps us make it more efficient.”

The remaining piece of the puzzle is a microscale heater that warms the light traveling through the waveguides, allowing the Vučković team to change the wavelength of the emitted light to tune the color of the light anywhere between 700 and 1,000 nanometers – in the red to infrared.

Applications and Future Prospects

Vučković, Yang, and colleagues are most excited about the range of fields that such a laser might impact. In quantum physics, the new laser provides an inexpensive and practical solution that could dramatically scale down state-of-the-art quantum computers. In neuroscience, the researchers can foresee immediate application in optogenetics, a field that allows scientists to control neurons with light guided inside the brain by relatively bulky optical fiber. Small-scale lasers, they say, might be integrated into more compact probes opening up new experimental avenues. In ophthalmology, it might find new use with Nobel Prize-winning chirped pulse amplification in laser surgery or offer less expensive, more compact optical coherence tomography technologies used to assess retinal health.

Next up, the team is working on perfecting their chip-scale Ti:sapphire laser and on ways to mass-produce them, thousands at a time, on wafers. Yang will earn his doctorate this summer based on this research and is working to bring the technology to market.

“We could put thousands of lasers on a single 4-inch wafer,” Yang says. “That’s when the cost per laser starts to become almost zero. That’s pretty exciting.”

Reference: “Titanium:sapphire-on-insulator integrated lasers and amplifiers” by Joshua Yang, Kasper Van Gasse, Daniil M. Lukin, Melissa A. Guidry, Geun Ho Ahn, Alexander D. White and Jelena Vučković, 26 June 2024, Nature.DOI: 10.1038/s41586-024-07457-2

Contributing authors include postdoctoral scholar Melissa A. Guidry and doctoral candidates Geun Ho Ahn and Alexander D. White. Vučković is also a member of Stanford Bio-X, Stanford PULSE Institute, and the Wu Tsai Neurosciences Institute.

Funding for this research courtesy of the Institute of Engineering and Technology A.F. Harvey Prize, the Vannevar Bush Faculty Fellowship from the U.S. Department of Defense, the Defense Advanced Research Projects Agency (SciTechDaily